INTEGRATION

Industrial Automation & HIL Integration

High-Fidelity Hardware-in-the-Loop Validation for Next-Generation Rig Control Systems.

Closed-Loop Validation

One runtime. Real iron in the loop.

Rig Control SystemClient PLC logic and HMIHardware InterfaceOPC UA, WITSML, ModbusRuntimePhysics EngineDeterministic solverSimulated sensor response returns to the controller in real timecommandstate
Sub-10 ms
Gateway response window for real-time bi-directional communication
4 protocol families
WITSML, OPC UA, Modbus TCP/IP, and a proprietary API wrapper
Deterministic
Repeatable physics, so control loop tests produce consistent results
What Gets Validated

Your logic, held to real physics

Control System Logic
PLC and control loop behavior tested against transient states, kicks, surges, and fluid transitions that scripted simulators ignore.
Automation Sequences
Procedural sequences run start to finish against continuous physics, exposing timing and edge case behavior before deployment.
Safety Interlocks
Interlock and alarm behavior verified under empirically valid pressure transients and flow characteristics, in a risk-free environment.
Runs On Real Hardware

From bench rig to full-scale simulator

The same HIL interface connects a benchtop controller or a complete simulator environment. Custom panels, consoles, and layouts integrate with the runtime used across all deployments, so validation and training happen against consistent behavior.

Where HIL Sits

Between your control systems and the physics

Client Control Systems
PLC logic, HMIs, and automation sequences remain exactly as deployed. The operational call stays with your systems and your people.
HIL Interface Layer
Protocol translation and deterministic synchronization. Control loops are held to consistent, repeatable physics on every run.
RuntimePhysics Engine
The proprietary solver calculates the physical state of the wellbore continuously, providing the noisy, realistic data your logic sees in the field.
Where It Earns Its Keep

Three ways teams run HIL

Commissioning Validation
Prove control logic against realistic wellbore physics before it ever touches the rig.
Regression Testing
Re-run identical scenarios after every control system change and compare like for like.
Crew Training with Live Automation
Crews train against the same automation behavior they operate with, so they train exactly as they operate.
ENGAGE WITH ENDEAVOR

Let’s model what happens next.

Tell us what you need to train, test, or de-risk. We’ll focus the conversation on the operation, physics, and deployment environment.

Thanks — your request is in. Our team will follow up shortly.
Something went wrong. Please try again or contact us directly.
.scroll-offset { scroll-margin-top: 65px; }